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华东空气悬浮风机-青海省民**水泥有限公司真实案例

Case classification: Cement Industry

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Case Details

    青海某水泥厂,自2010年投入生产运行,一直使用6台低压罗茨鼓风机,在使用过程中,风机故障频发,噪音大、电耗较高,风量、风压无法控制,采用较先进的空气悬浮风机替换罗茨风机,以解决目前面临的困难。水泥厂所用鼓风机的耗电,占工程全部耗电的95%以上,对于选择何种形式的鼓风机,将直接影响到水泥厂的投资、运行管理费用和长期效益

    罗茨鼓风机基本情况:

     水泥厂罗茨风机自2010-10月开始运行,历时3年11个月,在使用过程中,曾在2012年出现多次由于轴间缝隙小而抱死故障,抱死现象严重,只能返厂维修。最终厂家加大轴间缝隙,从而导致风机在运行过程中出现漏气量大、油室喷油现象。后因所需压力的提高,导致风机喘振明显,风机皮带断裂频繁,无法保证生产的连续稳定运行。同时风机房噪音极大,操作人员根本无法在现场停留。

    空气悬浮风机使用情况:

     2014年-12月,污水处理厂2台空气悬浮离心鼓风机投运以来,生产运行稳定,空气出口压力、风量可调,更好地满足水泥厂所需,现场噪声明显下降,设备维护工作大量减少。同时能耗下降明显。


     总结:随着空气悬浮风机在国内污水处理行业的不断运用,技术的不断完善改进,大功率空气悬浮风机工业化应用,使得传统的罗茨鼓风机改为空气悬浮风机已是大势所趋。空气悬浮风机无论是在经济运行、操作的便捷、维护保养、稳定运行方面完全可以取代罗茨鼓风机。






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